99.99% Accuracy + 20,000 Pieces/Hour: Solving Low-Efficiency Sorting Problems – Customized Solution Guide for Multiple Industries

Order backlogs during peak sales, manual sorting error rates exceeding 3%, warehouse space utilization below 50%, and difficulty adapting sorting systems to special environments such as low-temperature or clean rooms... When these pain points in the warehousing and sorting process continue to consume enterprise operating costs and drag down fulfillment efficiency, are you looking for an automated sorting system that precisely matches your needs? No need to struggle with ill-fitting "one-size-fits-all" systems that fail to meet efficiency standards. Our customized automated sorting system can be tailored to different industry scenarios and operational requirements, helping you overcome pain points and enhance core competitiveness with its efficient and stable sorting capabilities.

I. Full-Scenario Adaptability: Covering Core Sorting Needs Across Multiple Industries

Sorting scenarios vary significantly across industries. Our system can be deeply customized to meet core requirements, with key scenarios and solutions as follows:

E-commerce Warehouses / Express Sorting Centers

• Problems Solved: Order backlogs during peak sales, chaotic sorting, and high labor costs
• Core Data: Customizable sorting speed from 2,000 to 20,000 pieces/hour, suitable for daily sorting needs of 10,000 to 500,000 pieces
• Adaptability: Compatible with multi-form goods (cartons, soft packages, envelopes, etc.), supporting precise sorting by order number and destination

Industrial Manufacturing Workshops

• Problems Solved: Delayed inter-process transfer, sorting errors and omissions, and poor adaptability to industrial goods
• Core Data: Sorting accuracy ≥ 99.95%, suitable for industrial goods weighing 0.1kg to 100kg
• Adaptability: Supports sorting of semi-finished and finished products, and can be linked with production systems for efficient transfer

Cold Chain Logistics Warehouses

• Problems Solved: Frequent equipment failures in low temperatures, condensation affecting sorting accuracy, and high damage rates of frozen goods
• Core Data: Stable operation at -25℃~0℃, product damage rate ≤ 0.01%
• Adaptability: Adopts low-temperature resistant and rust-proof materials with anti-condensation devices to ensure safe and continuous sorting

Pharmaceutical / Food Industry Warehouses

• Problems Solved: Confusion in batch/expiry date sorting, cross-contamination risks, and non-compliance with regulations
• Core Data: Sorting error rate ≤ 0.01%, fully compliant with standards such as GMP
• Adaptability: Uses food-grade/pharmaceutical-grade clean materials with no sanitary dead corners, supporting sorting by expiry date priority

Cross-border E-commerce Bonded Warehouses

• Problems Solved: Difficulty in identifying multilingual orders, poor adaptability to multiple logistics channels, and complex product labeling types
• Core Data: Multi-type identification (barcode/QR code/RFID) accuracy ≥ 99.98%
• Adaptability: Can connect with cross-border logistics management systems, supporting precise sorting by customs area and logistics channel

II. Precision Customization: Fully Adapting to Your Core Needs

Abandoning "one-size-fits-all" generic design, we offer in-depth customization in four core dimensions (efficiency, hardware, control, and auxiliary functions) to ensure the system perfectly aligns with your operational requirements:

1. Sorting Efficiency Customization: Matching Processing Capacity on Demand

• Sorting Speed Customization: Flexibly adjusted according to daily/peak sorting volume, covering the full range of 2,000–20,000 pieces/hour. For example, high-speed solutions of 15,000–20,000 pieces/hour are suitable for e-commerce peak scenarios, while precision solutions of 2,000–5,000 pieces/hour are ideal for small manufacturing workshops.
• Sorting Accuracy Customization: Gradient accuracy solutions of 99.9%–99.99% are available for special goods (small items, irregular-shaped items, etc.). For instance, the 99.99% high-precision solution is recommended for the pharmaceutical industry to eliminate misdelivery risks.

2. Hardware Structure Customization: Adapting to Site and Product Characteristics

• Core Machine Type Selection: Customize single machine types (cross-belt sorter, swing wheel sorter, slider sorter, etc.) or combined solutions as needed. For example, swing wheel sorters are suitable for soft packages, while slider sorters are ideal for heavy and large goods.
• Size and Weight Adaptation: Customizable sorting range for goods with length/width/height of 50mm–2,000mm and weight of 0.1kg–100kg, enabling precise sorting of everything from small parts to large packages.
• Site Layout Design: Customize linear, circular, or U-shaped layouts based on warehouse floor plans to maximize space utilization. For example, linear layouts fit narrow warehouses, while circular layouts boost efficiency in square warehouses.
• Precision Material Selection: Carbon steel spray coating for conventional scenarios; 304 stainless steel for humid/corrosive environments; low-temperature resistant and rust-proof materials for cold chain scenarios; clean-grade materials for pharmaceutical/food scenarios.

3. Control System Customization: Enabling Data Interoperability and Intelligent Management

• Seamless System Integration: Supports connection with existing WMS, ERP, and TMS systems, providing standardized interfaces to achieve real-time data interoperability between sorting, warehousing, production, and transportation without duplicate data entry.
• Multi-type Identification Customization: Compatible with various product labeling methods (1D barcode, 2D QR code, RFID), with customized identification solutions based on your existing labeling system and identification speed ≤ 0.5 seconds per piece.
• Customizable Sorting Logic: Supports multi-dimensional sorting logic settings (by destination, order number, product type, batch, expiry date, etc.), which can be flexibly adjusted to adapt to business expansion needs.

4. Auxiliary Function Customization: Enhancing Operational Safety and Convenience

• Anti-Damage Special Design: Customized buffer sorting devices for fragile goods (glass products, electronic products, etc.), controlling product damage rate within 0.01%.
• Full-Process Automated Linkage: Customizable linkage solutions with front-end feeding conveyors, back-end packing stations, and AGV forklifts to achieve fully unmanned operation of the "feeding-sorting-outbound" process.
• Intelligent Monitoring and Maintenance: Customizable real-time sorting data dashboards (displaying sorting volume, accuracy rate, equipment status, etc.), fault early warning, and remote maintenance functions to reduce maintenance costs and improve management efficiency.

III. Pre-Customization Checklist: 3 Types of Core Information You Need to Provide

To ensure the customized solution precisely meets your needs and avoid repeated adjustments, please prepare the following core information in advance. Our experts will formulate a detailed customized solution based on these details:

1. Core Operational Data (Precisely Matching Efficiency and Product Adaptability)

• Daily sorting volume, peak sorting volume (e.g., during e-commerce peak sales), and daily sorting operation hours.
• Detailed parameters of sorted goods: length/width/height range, weight range, packaging type (carton/soft package/irregular shape, etc.), and whether they are fragile or special-material goods.
• Number of sorting destinations (e.g., regions, stores, express routes, etc.) and expansion needs for the next 1–3 years.

2. On-Site Environment Parameters (Ensuring Stable Equipment Operation)

• Available warehouse area, length/width/height dimensions, floor load-bearing capacity (required for floors above the ground floor), and on-site column positions (floor plans can be attached).
• Power supply parameters: voltage, frequency, available power limit; network environment: wired/wireless, bandwidth requirements.
• Special environmental requirements: whether it is a low-temperature/high-temperature/humid/dusty/explosion-proof/clean environment, and whether it needs to comply with industry regulations such as GMP.

3. System and Personalized Requirements (Achieving Seamless Integration and Function Adaptability)

• Brand, version, or interface documents of existing warehousing/production management systems (WMS/ERP/TMS).
• Current product labeling method (1D barcode/2D QR code/RFID/no label) and identification accuracy requirements.
• Personalized needs: whether unmanned linkage is required, specific requirements for sorting damage rate, after-sales service response time requirements, project delivery cycle, and budget range.

Take Action Now: Get Your Exclusive Customized Solution

Improving warehousing and sorting efficiency can never be achieved with "one-size-fits-all" systems; precision customization is the key to cost reduction and efficiency improvement. Whether you are an e-commerce enterprise coping with peak sales, a manufacturing enterprise optimizing production flow, or a cold chain/pharmaceutical enterprise adapting to special scenarios, we can provide tailor-made solutions.

Contact our solution experts for a free customized plan!Consultation Hotline: