Carton Roller Conveyor with Lifting Function

Core Product Advantages
Lifting & Conveying Linkage, Full-Scenario Adaptation: Lifting height steplessly adjustable from 600-1800mm, supporting 0-15° angle fine-tuning. It can seamlessly connect sorting lines, shelves and storage stations of different heights, realizing integrated "horizontal conveying + vertical lifting" operation for cartons without manual transfer.
Stable, Efficient & Low-Consumption, Damage-Free: Polyurethane rollers paired with precision bearings, friction coefficient as low as 0.03. Conveying speed adjustable from 0-25m/min, handling capacity up to 2,000 pieces/hour (based on 600×400mm cartons). Uniform force-bearing design of rollers ensures carton damage rate ≤0.01%, energy consumption 25% lower than traditional equipment.
Heavy-Duty & Durable, Wide Adaptability: Carbon steel galvanized body + thickened rollers, single-meter load-bearing ≤80kg, supporting cartons from 200×150mm to 1200×800mm. Compatible with corrugated boxes, hard cartons, film-coated cartons, meeting needs of cartons of different weights and sizes
Intelligent Joint Control, Easy Operation & Maintenance: PLC control system + infrared sensing module, realizing automatic lifting, start/stop and speed adjustment. It can connect to WMS/WCS systems and support multi-machine linkage. Modular design allows quick replacement of rollers and lifting components, maintenance time ≤10 minutes, overall service life over 8 years.
Flexible Deployment, Safe & Reliable: No foundation installation required, equipped with lockable universal casters, one person can complete movement and positioning. Equipped with overload protection and emergency braking device, operating noise ≤70dB, complying with industrial safety and environmental standards, suitable for narrow space operations.
  
Product Description
The carton roller conveyor with lifting function is an automated logistics equipment integrating horizontal conveying and vertical lifting, specially designed to solve pain points such as height misalignment, cumbersome connection and low efficiency in carton transfer. Its core consists of a roller conveying unit, hydraulic/electric lifting module and intelligent control system. Through the linkage of the lifting mechanism and conveying unit, it realizes seamless circulation of cartons between stations of different heights, greatly simplifying the connection process in warehousing and sorting links. Polyurethane rollers have both low-resistance and anti-slip properties, ensuring stable and non-deviating carton conveying. Combined with infrared sensing devices, it can start and stop on demand to avoid no-load energy consumption. The lifting action is driven by a high-precision hydraulic/electric system, with height and angle accurately adjustable to meet the height requirements of different shelves and sorting lines. The PLC control system supports independent operation of a single device or multi-machine linkage, seamlessly connecting to the warehouse management system to achieve automated closed-loop operations. The body adopts a heavy-duty anti-rust structure, modular design for easy installation and maintenance, and universal casters for flexible deployment without fixed site renovation. It is widely used in automatic carton transfer scenarios in e-commerce, express, food, pharmaceutical and other industries.

Relevant Attributes 

  
Application Scenarios
1. E-Commerce Warehousing & Sorting
Suitable for carton sorting, warehousing and outbound scenarios in e-commerce warehouses. It can flexibly adjust height to connect shelves and sorting lines of different layers, realizing automatic transfer of cartons from shelves to sorting tables and packaging areas. No need for manual handling of cartons weighing tens of kilograms, one device can replace 3 workers, improving sorting efficiency by 60%, especially suitable for peak order periods such as "Black Friday" and "Double 11".
2. Food & Beverage Industry
Used for post-production line transfer and warehousing connection of food cartons and beverage boxes. Food-grade polyurethane rollers meet hygiene standards and avoid carton contamination. The lifting function can connect packing lines and storage shelves of different heights, realizing seamless circulation from production to warehousing, reducing manual contact and ensuring food hygiene and safety.
3. Pharmaceutical Distribution & Warehousing
Compliant with pharmaceutical GSP standards, supporting anti-static and dust-proof customization, suitable for automatic transfer of pharmaceutical cartons. Stable operation without vibration avoids damage to pharmaceutical cartons and internal medicines. It can connect pharmaceutical sorting lines and cool storage shelves, realizing closed-loop operations for pharmaceutical warehousing and sorting.
4. Express Sorting Centers
Meeting the connection needs of sorting tables and conveyor belts of different heights, quickly adjusting lifting height and angle to realize efficient transfer of cartons between different sorting areas. Modular design allows quick splicing and expansion, adapting to dynamic layout adjustments of sorting centers. It can work with code scanning equipment to achieve integrated carton sorting and transfer.
5. Manufacturing Workshop Transfer
Applicable for carton transfer of auto parts, electronic components and other products, connecting production lines and finished product warehouses. It can be flexibly adjusted according to station height to realize automatic material circulation in workshops. The heavy-duty body can meet the weight requirements of industrial cartons, stable operation guarantees production rhythm, and reduces the risk of work-related injuries from manual handling.
6. Supermarket Distribution Centers
Suitable for replenishment, sorting and distribution turnover of carton products in supermarkets. It can connect delivery vehicles, shelves and sorting stations of different heights, realizing rapid transfer of goods from warehousing to delivery vehicles. Flexible movement and lifting characteristics adapt to the small-batch, high-frequency operation needs of distribution centers, improving replenishment efficiency.