(1) Difficulty in Conveying Adaptability
Different scenarios (e-commerce logistics / automobile manufacturing) have great differences in requirements for conveyor size, load capacity and speed. Standard equipment is difficult to meet all needs, while customized equipment has high cost and long cycle, which easily leads to material sliding and jamming.
(2) Energy Consumption and Maintenance Burden
Equipment consumes high energy during long-term operation (a factory has a monthly electricity fee of over 50,000 yuan and an annual maintenance fee of 200,000 yuan). Components are prone to wear, and shutdowns affect production, reducing profits.
(3) Obstacles in Automated Connection
When connecting with AGVs, robotic arms, etc., inconsistent communication protocols and poor positioning accuracy easily lead to material connection failure, slowing down the automation process.
(4) Difficulty in Adapting to Special Environments
The food / pharmaceutical industry struggles to meet hygiene standards, while the chemical / mining industry faces problems of high temperature, corrosion and dust, which limit the service life and application scope of equipment.
Flexible Customization and Modular Design
1、Parametric Customization Platform: Customers input requirements, and the platform automatically generates solutions, shortening the customization cycle by more than 30%;
2、Modular Combination: Standard modules (rollers / drives / turns, etc.) are flexibly assembled, reducing costs by 25% and facilitating later upgrades.
Energy-Saving and Intelligent Maintenance Technology
1、Energy-Saving Drive: Permanent magnet synchronous motor + frequency conversion speed regulation, saving energy by 30%-40%, and optimizing transmission to reduce losses;
2、Intelligent Maintenance: Sensors collect real-time data, and AI predicts faults 72 hours in advance, reducing maintenance costs by 40%.
Automated Collaborative Connection Solution
1、Unified Communication Interface: Adapts to multiple equipment protocols to achieve seamless data interaction;
2、High-Precision Positioning: Vision + laser positioning, with an accuracy of ±2mm and a connection success rate of over 99%.
Special Design for Special Environments
1、Hygienic Solution: All-stainless steel material, compliant with FDA/GMP standards, easy to clean and anti-bacterial;
2、Harsh Environment Protection: High-temperature resistant conveyor belts, sealed rollers + anti-corrosion coating, extending service life by 50%.
Background: High hygiene requirements, frequent production changes, and ordinary equipment is prone to pollution;
Solution: Hygienic modular conveyor with easy-to-detach and clean conveyor belts;
Results: Pollution rate reduced to 0.1%, production change time shortened to 30 minutes, and flexibility improved.